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Cryogenic system
BB Technical Service, on specific request of leading manufacturers in rail industry and in association with A&G, has developed an innovative technical cleaning methodology particularly oriented to rail vehicles needs.
The maintenance of electrical equipments like electric engines, static electrical converters, inductances, PCBs, cannot be regardless to an accurate and preventive cleaning procedure. Through a specific equipment (CO2 accelerator – Dry Gun type) specially prepared for this application, the objects to be cleaned are hit by a flow of solid carbon dioxide pellets.
This removal of conductive dusts deposited on the equipments considerably reduces the risk of fire, with immediate returns in terms of safeness during the service and obviously, lowering the maintenance costs. The cleaning process with the CO2
System makes possible for the technicians
a visual analysis of the
integrity conditions of the different
components.
CRYOGENIC SYSTEM
Early feedbacks from the activities on field were totally positive.
A special failure index calculated on those
equipments which have been treated
and therefore on a good insulation
condition, is lower than the ones
which have not been under treatment.
After the cleaning, equipments are less subject to
operative malfunctions, demonstrating an higher level
of reliability on service.
The “cryogenic washing” is a technique which does not carry either water or humidity. These dry ice
granules (CO2) after have
been playing their own
cleaning action, they sublimate
to carbon dioxide on gaseous
state. When the single
pellet, which is at -79°C, hits the surface, it produces a localized thermal shock which provokes the
instant detachment of the material to be removed. The only residue
of the process is the material which has been removed, while the
CO2 sublimates leaving no traces. At the same time as the flow of
these dry ice granules is in action, the raised dusts are removed by
an aspirator.
With the “cryogenic washing” is possible to reach even the most inaccessible areas, cracks, hidden corners and so on, where usual methods like brushes or abrasives cannot. Dry ice is a so-called “weak cohesion mean”, infact, after the collision with the
surface under treatment, these pellets shatter without leaving any
damages or scratches; under no circumstances have been experienced
any abrasion, wear or decay on treated parts. It is therefore
possible to perform the process for an unlimited number of times without
deteriorating the equipments.
The explained benefits are even more important and determinant
when interventions are performed on equipments in place (as
shown in past experiences which have been recorded during the treatments
on equipments installed in HV cabs on traditional locomotives)
because in this scope it is impossible to use water and/or detergents.